From there you can fine-tune the bit height to suit your project. ![]() This block helps set the height of the router bit. One thing to note is that most of the Infinity tools rail and stile router bit sets come with a matching setup block. The coping sled also references off the router table fence which makes it easy to set up and make the cuts accurately. The coping sled holds the workpiece while a backer block greatly reduces tear out when cutting end grain. Infinity makes a couple of different coping sleds that make this tricky cut safe and easy. A tool that makes this easy is a coping sled. This is the tricky cut because we are cutting the ends of the rails. With all 4 pieces of the frame cut to size I like to make the rail cut first. It's really not that hard to figure out if you know the profile with of your router bit set. This gives a rail length of 14-3/8" for an 18" wide door using 2-1/4"-wide stiles. Then add back in the profile width of the router bit set for each end, 7/8" (7/16" x 2). Now, subtract the overall width of the finished door and subtract the width of both stiles, 4-1/2" (2-1/4" x 2). For most Infinity rail and stile router bit sets, the width of the profile is 7/16". ![]() To determine the length of your rails you need to know the profile width of your rail and stile router bit set. They're captured between the stiles and interlock with the profile routed in the edge of the stile. Determining the length of the stiles is easy, they run from top to bottom of the door and equal the overall door height (24" in our case). A common size door for a kitchen cabinet would be 18" x 24" and would have 2-1/4"-wide rails and stiles. First, determine the overall dimension of the door, then decide on the width of the rails and stiles. The first step in making a rail and stile door is to size all your pieces. We use this router table here in our shop and it has been going strong for more than 2 years now no matter what we throw at it. If you are in the market I definitely recommend you take a look. The package includes a 3.25HP Triton Plunge router, an aluminum mounting plate and sturdy steel stand, a professional fence with built-in dust collection and Infinity's router table top with Micro Dot surface. While there are a huge number of options available Infinity has put together a really nice option combining great components at an exceptional price. You don't want to use a rail and stile router bit in a hand-held router. This, and a good woodworking glue like Titebond II Premium Wood Glue, makes the need for an extended tenon obsolete.Ī good router table is required to make rail and stile doors. The real beauty of this system is that it creates a good deal of glue surface to add strength to the door. Both the rails and stiles have the "stile" or "stick" cut which creates the attractive profile and the groove for the panel to fit into. The difference is that the rails have what is called a "rail" or "cope" cut made in each end to fit into the profile on the inside edge of the stiles. In a traditional door, the rails are the parts of the frame that run horizontally and the stiles are the pieces that run vertically. ![]() There are also kits available to adapt these for plywood panels, but more on that later. These sets include both a rail bit and a stile bit perfectly matched to make frames with a 1/4" groove to accept the panel. They're also available in several different profiles so you can get that perfect look for your project. They offer a ton of flexibility depending on the type of panel you want for your door. I recommend a 2-piece rail and stile set. Infinity tools has several options to choose from. The first thing you need is a rail and stile router bit set. A lot of woodworkers have questions about how to make their own doors so let's dive in a take a look at exactly what is needed and how to get professional results. Making these strong and beautiful doors is easy with a set of Infinity Rail and Stile router bits and a little know how. The fact that rail and stile doors are as good-looking as they are strong is an added bonus. The frame captures the panel and keeps it from warping while still allowing it to expand and contract with seasonal moisture changes. ![]() The frame of the door eliminates concern of wood movement and cross-grain joinery. If a door is made from a solid piece of wood or multiple pieces glued together edge-to-edge, the door will have a tendency to warp, expand, and contract at different times of year Rail and stile doors can help alleviate these problems. Rail and stile door construction is an elegant solution to the ever-present problem of wood movement.
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